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Display back cover groove texture precision processing solution

Industry pain points: Extreme challenges in plastic microstructure injection molding

Antec's 32-inch 4K display housing development encountered a core process bottleneck:

  • The back shell needs to achieve a matrix groove texture of 0.3mm deep × 0.15mm wide
  • Traditional plastic prototypes have weld lines/flash, and the yield rate is less than 60%
  • The shrinkage rate of ABS material causes the texture deformation to exceed the standard by ±0.12mm

HXC's CNC technology advantages

Face the breakthrough of machining accuracy

Face the exclusive craft package

Thermal deformation compensation system

Machining chamber constant temperature 23±0.3℃ + real-time temperature compensation algorithm

Tool combination strategy

Ø0.3mm ball end cutter (fine carving) + Ø6mm square shoulder milling cutter (rough machining)

Online measurement system

Blum laser tool setting instrument realizes real-time compensation of tool wear

Project results: Precision benchmark for face machining

Core Data

Texture accuracy: Groove spacing error ≤ ±0.015mm
Processing efficiency: 27-inch back shell full process processing only takes 9.5 hours
Surface quality: Pass ANSI/ASTM E430-2024 mirror test standard

Technology certification system

  • ISO 10791-7 Three-Axis Machining Certification
  • 12 patented technologies for direct surface processing
  • Tool life prediction system (accuracy ≥ 98%)