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Deburring, grinding and polishing process technology for magnesium alloy notebook middle frame of electronic digital product parts:

Among the parts of digital products such as mobile phones, notebooks, digital cameras, and tablet computers, the middle frame and shell are mostly made of soft metal materials such as aluminum alloy, magnesium alloy, and zinc alloy through die-casting and then CNC precision machining. These metal structural parts often produce burrs, knife marks, and stains during the production process. Therefore, the automated precision grinding and polishing process of the product surface is particularly important. In this case, we will share a magnesium alloy notebook component - the middle frame structure of the automatic high-efficiency deburring, descaling, polishing and brightening process technology and method. This grinding process method is also suitable for the deburring, deburring, burring, grinding and polishing of other soft metal machined parts such as aluminum alloy, zinc alloy, and copper alloy.

1. The state of the magnesium alloy notebook middle frame before polishing

Material: magnesium alloy 

Appearance: oxide scale and burrs on the surface 

Appearance: rectangular 

Size: 350*230 MM 

Pre-polishing process: CNC machining 

Post-polishing process: finished product assembly

2. Grinding and polishing requirements:

Deburring and descaling.
The surface is smooth without burrs, scales or stains.

3. Details of polishing process for magnesium alloy notebook middle frame:

Process steps: (1) Grinding to remove burrs and flash ---------- (2) Fine grinding to enhance brightness ---------- (3) Vibration drying

Machinery and equipment: Trough type grinding and finishing machine --------- Trough type grinding and finishing machine --------- Vibration (vibration) type drying machine

Amplitude and speed: High speed ----------------- High speed ----------------- High speed

Grinding materials: Tetrahedral resin grinding stone ----- Spherical high alumina porcelain grinding stone----- Corn cob grinding material

Abrasive to workpiece ratio: 4:1 ----------------- 6:1----------------- 8:1

Grinding aids: Grinding liquid ------------------- Brightener ------------------- Water

Water: Appropriate amount, liquid level does not exceed abrasive -------- Appropriate amount, liquid level does not exceed abrasive -------- None

Processing time: 60 minutes ------------------ 30 minutes ------------------ 15 minutes

Remarks: Automatic screening and removal, rinse with clean water ------ Automatic screening and picking, water rinsing ------ wiping water marks, vibration drying

4. The polished magnesium alloy notebook frame

5. Additional Notes

Aluminum-magnesium alloy frame is an important part of electronic digital products. Due to its light and soft material, there are many holes, gaps, corners and other complex and special-shaped parts on the surface, and the dimensional accuracy is high. Therefore, the cutting force for grinding burrs, removing flash and oxide scale should not be too large, and the complex parts should be fully polished. Therefore, the polishing machine adopts a groove-type vibration grinding and polishing machine. The small-sized tetrahedral resin abrasive is mixed with large-sized conical resin abrasive for rough grinding. The sharp angle of the rough grinding stone can penetrate into the groove and corner to remove burrs and oxide layers.

Fine grinding uses precision grinding materials without cutting force, spherical high-aluminum porcelain abrasives, which have a large specific gravity and have a polishing and brightening effect, which can further reduce the surface roughness.

In order to improve the anti-rust performance of the product after water, after fine grinding, a vibration (vibration) dryer is used to absorb surface moisture with corn cob abrasives, and the inner and outer surfaces are dried for drying.

6. Final summary

In this case, we demonstrated the process of automated deburring, descaling and grinding and polishing of the outer surface of a laptop computer precision magnesium alloy frame component.

If you need professional technical support for deburring, grinding and polishing of electronic products such as mobile phones, tablets, digital cameras, or other magnesium and aluminum alloy precision machining parts, you can refer to the above case.