HXC high-precision manufacturing process mystery
2024-11-05
Zinc Die Casting Products: FAQ Guide
2024-11-05
What is Die Casting?
A method for mass production of cryogenic metal components with high precision and repeatability is pressure die casting.It is a reliable, fast and cost-effective manufacturing process for net-shape, tight tolerance production of high-volume metal parts.Unlike gravity die casting, the automated process injects liquid metals and alloys into hardened steel tools.To form a net-shape part, it solidifies rapidly, from milliseconds to seconds.It will be automatically extracted.
Why choose die casting?
Thanks to its high level of precision, it is able to produce large quantities of identical metal parts.It is cost-effective for mass production of castings.To speed up production, the molten metal solidifies within seconds or even milliseconds.
It can produce thousands or even millions of components before needing replacement.It is ideal for a wide range of applications.For precise, highly complex components, it’s great.It is suitable when large quantities or long production times are required.Good surface finish, tight dimensional control.Thin-walled castings for less weight.Most die castings can be plated with caution without any further processing.
What parts can you produce with pressure die casting?
Casting automotive equipment.Casting scientific equipment.All non-ferrous and aluminum parts.Components of pumps and valves.Earthmoving equipment.Agricultural equipment.Process chemical equipment.
Which materials are suitable for die casting?
One of the most important materials is aluminum with a share of over 80%, followed by zinc and magnesium.Materials such as lead, copper and tin can also be used for different alloy properties.
Is there a recommended thickness for die casting materials?
In about 1 second, the surface of a typical aluminum die casting tool heats to 400-450°C and cools to 150-200°C in about 20 seconds.
