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2025-04-11High-precision car model prototype customization
1:5 scale high precision car model prototype sample
High-precision car model prototype customization | HXC overcomes three major process challenges: 1:5 scaled ABS model miniature wheel 5μm interference fit, 0.15mm thin-wall fence processing, and acrylic headlight transmittance ≥92%
Product core parameters
- Material: ABS+acrylic composite structure
- Scale: 1:5 professional reduction (base vehicle length 4.8 meters → model 960mm)
- Surface treatment: piano black paint (gloss ≥ 95GU)
- Delivery standard: Full component movable structure verification model
Three major process challenges and technological breakthroughs
Miniature wheel assembly processing
Thin-wall molding of air intake grille
0.15mm ultra-thin grid array
Customized 0.1mm diameter milling cutter + HSK25 high-speed toolholder, spindle speed 38,000rpm
Anti-deformation process package
- Low temperature cutting (processing chamber 18±0.5℃)
- Layered cutting strategy (cutting amount per layer 0.02mm)
Online compensation system
Integrated Renishaw OMP60 probe to compensate tool wear in real time
Quality Assurance System
Production environment standards
- Class 1000 dust-free paint shop
- Constant temperature and humidity machining center (23℃±1℃, humidity 45%±5%)
Key test data
Why choose us?
- Automobile prototype laboratory
- Military-grade testing equipment (including three-coordinate measuring machine + white light interferometer)
- 72-hour rapid proofing channel
- Full process confidentiality agreement
Industry Certification
- UL ECVP Environmental Protection Spraying Certification
- NADCAP Special Process Certification
